Magnetic Chuck For Milling

Our company is widely appreciated for offering Square Electromagnetic Chucks to the clients. These products are widely used for light machining and grinding inspection purposes. Square Electromagnetic Chucks are manufactured under the guidance of professionals using high quality raw material so that the final range meets with the industrial quality standards. Offered range is checked by a team of quality controllers on various parameters like strength and finishing.

Features:

• Patented full steel Top surface
• High induction of magnetic flux
• High and uniform clamping power throughout the bed
• Variable magnetic power possible
• Perfect safety in case of power failure
• 2 or 4 or multiple magnetic face
• Unobstructed movement of tools during machining as all five faces of the job can be machined in the same setting.
• Drastically reduces the setup time and machining of the work pieces.
• Total magnetic surface used for clamping giving better machining accuracy as reducing chattering.
• 100% Leak Proof
• Clamping force for EPCUBE 50 ≥ 350 kg/ pole
• Clamping force for EPCUBE 75 ≥ 790 kg/ pole

Applications:

• Most suitable for milling operations on horizontal machining center
• A minimum of 4/8 alternate poles contact is necessary for optimum clamping.
• Minimum thickness of job: 10-15 mm.
• Easily integrated with Pallet changing and FMS Systems
• AUTOMATIC SHIMMING: Mobile pole extensions allow clamping and uniformly support work pieces even with uneven surfaces, achieving high accuracies of planarity.
• The Magnet can be designed for 220/380/400/480 VAC, 50/60 Hz.
• Custom designed solutions also available.

• High functionality
• Compact design
• Less maintenance

• The working face is machined from a single block of mild steel, wherein the poles are demarcated by making slots in the Top surface obviating the need to use filler material
• 100% safety to Original Machine Bed
• 100% Leak Proof

• Magnetic power above 100 MT/m2.
• Magnetic Pole Size: 75 x 75 mm.
• Perfect safety in case of power failure. No electricity needed to Keep the Electro Permanent Magnetic Chuck ON.
• Unobstructed movement of cutters during machining.
• Variable magnetic power.
• Drastically reduces set up Time by using magnets.
• Achieves best machining accuracy.
• Uniform clamping over entire area, such no chattering of tools there by improving finish and tool life.
• Reduce Clamping/ De-clamping time in CNC machines drastically resulting in increased production.

Our company has mastered the art for providing Round Permanent Electromagnetic Chucks to the clients. These products are available for customers in different sizes and grades as per the needs of clients. Round Permanent Electromagnetic Chucks are widely appreciated among our clients for several attributes such as robust construction, outstanding quality and many more. Offered range is tested on various quality parameters by quality controllers.

Features:

• Perfect safety in case on power failure No electricity needed to keep the magnetic chuck ON.
• Power from all poles transferred to rings/ plates held in centre.
• High resistance to coolant
• High mechanical rigidity and proven robustness
• High resistance to both axial and radial forces enabling application of heavy cuts

Applications:

• Clamps ferromagnetic rings on vertical and horizontal turning lathes
• Radially movable location blocks will help to position and secure work pieces (bearing rings, trust bearing, etc.); this is also necessary for clearance of the cutting tool or wheel.
• Mobile Pole extensions ensures perfect clamping of irregular with pieces and machining this flat and parallel.
• For power connection bayonet connector is recommended when the chuck is intended to be used in different machines.
• Carbon Brush Holder with brass collector slip rings is fitted on the machine spindle for power supply. It is recommended when the chuck is for a specific machine.

Our company has created niche in offering Permanent Electromagnetic Chucks to the clients. These products are widely used during the production of plain grinding machine, discharge processing machine, carving machine and processing center. Permanent Electromagnetic Chucks are available in varied specifications as per our clients need. Offered range is important equipment used for holding ferro-metallic pieces. These products are widely appreciated among our clients'.

Features:

• Magnetic power above 100 MT/m2
• Magnetic Pole Size: 50 x 50 mm.
• Perfect safety in case of power failure No electricity needed to Keep the Electro Permanent Magnetic Chuck ON.
• Unobstructed movement of cutters during machining
• Variable magnetic power
• Drastically reduces set up Time by using magnets.
• Achieves best machining accuracy
• Uniform clamping over entire area, such no chattering of tools there by improving finish and tool life

Applications:

• Electro Permanent Magnetic (EPM) Chuck are most suitable for heavy duty milling operations on small, medium size and even rough components.
• A minimum of 8 alternate magnetic poles contact is necessary for optimum clamping.
• Minimum thickness of job being clamped magnetically should be 10 mm.
• All five faces of the job can be machined in the same setting if clamped magnetically.
• EPM Chuck is easily integrated with Pallet changing and FMS Systems.
• AUTOMATIC SHIMMING: Spring Loaded pole extensions allow to clamp and to support uniformly work pieces even with bent surfaces achieving high accuracies of planarity.
• The Magnet can be designed for 220/380/400/480 VAC, 50/60 Hz.
• Custom designed solutions also available.

Our company is the major company known for providing Self Clamping Magnets to the clients. Offered range is made by using optimum quality material and latest technology. These products help in precise setting of any angle in metal working and is also used to remove ferrous chips or particles from corners, slots, blind or taping holes. Self Clamping Magnets are tested under different quality parameters to ensure that best quality product is delivered to our customers end.

Features:

• Patented design with full steel working face
• Unique self clamping magnets
• Ergonomic design and light weight magnet modules
• Magnets can be Daisy Chain connected so that only one cable needs to be connected to the controller and the magnets are connected amongst themselves
• Magnets clamps to the machine bed without the need of any external clamping simultaneously clamping the job
• Magnets can easily be placed where required
• Any module of the magnet can be used to switch ON/ OFF as all the modules are interconnected with detachable connectors. This gives a great deal of flexibility
• Height of all magnets is 60 mm
• Clamping force for DoubleMag 50 ≥ 300 kg/ pole
• Clamping force for DoubleMag 75 ≥ 675 kg/ pole

Applications:

• For machining applications of job of all sizes and shapes
• Most suitable for jobs with a number of holes and very less clamping area
• Pole extensions raise the work piece above the chuck to provide clearance for the tools
• Dowel holes can be made for location of work piece
• Can be used in welding/ machining testing and assembly to hold the job